Lubrication Program Optimization

Lubrication Program Optimization

Industry: Mining

Client Situation

Lubrication-related failures were increasing, causing unplanned downtime and premature component wear.

Challenges

  • Incorrect lubrication intervals
  • Wrong lubricants used for critical assets
  • No standardized lubrication routes
  • Poor contamination control
  • Limited technician training

Approach & Methodology

  • Conducted lubrication audit and failure analysis
  • Developed optimized lubrication intervals
  • Standardized lubrication routes and procedures
  • Implemented contamination control practices
  • Trained technicians on lubrication best practices

Key Deliverables

  • Lubrication routes and schedules
  • Standardized lubrication procedures
  • Contamination control plan
  • Lubrication training program
  • Updated PM tasks

Results & Impact

  • Lubrication-related failures reduced by 37%
  • Improved equipment reliability
  • Extended component life
  • Better technician consistency and accuracy