Fixed Plant Reliability Improvements

Industry: Mining & Processing

Client Situation

Fixed plant equipment suffered frequent failures, inconsistent performance, and high levels of reactive maintenance.

Challenges

• No structured reliability improvement program
• Poor failure analysis practices
• Inconsistent PM execution
• Limited condition monitoring

Approach & Methodology

• Conducted reliability assessment
• Improved PM tasks and intervals
• Implemented condition monitoring routes
• Trained technicians on reliability practices

Key Deliverables

• Reliability improvement plan
• Updated PM tasks
• Condition monitoring routes
• Training materials

Results & Impact

• Improved equipment uptime
• Reduced unplanned failures
• Better asset health visibility
• More consistent PM execution