Predictive Maintenance (Vibration/Infrared)

Predictive Maintenance (Vibration/Infrared)

Industry: Mining

Client Situation

Predictive technologies were available but not fully utilized, resulting in missed early warnings and preventable failures.

Challenges

  • Inconsistent data collection
  • No standardized routes
  • Poor reporting
  • Limited technician training
  • Findings not integrated into planning

Approach & Methodology

  • Built vibration and infrared routes
  • Standardized reporting templates
  • Integrated findings into CMMS
  • Trained technicians
  • Established KPIs

Key Deliverables

  • PdM routes
  • Reporting templates
  • CMMS integration
  • Training program
  • KPI dashboard

Results & Impact

  • Earlier fault detection
  • Reduced breakdowns
  • Improved planning accuracy
  • Better asset health visibility